Battery Module & Pack Test Systems

High-power test benches that validate modules and packs — performance, BMS behaviour and end-of-line safety — before they ship.

VoltTest VT-MP battery module pack test system testing an EV battery pack with high voltage cycling and BMS communication
Module / Pack Testing

One Test Bench. Every Pack Verification.

The VT-MP series combines high-power cycling, electrical safety and BMS testing in a single integrated platform — the backbone of battery pack end-of-line testing for EV and energy storage production.

  • Voltage to 1000 V, current to 600 A, power to 400 kW
  • Charge/discharge cycling, OCV and DCIR per cell group
  • Insulation and hi-pot testing integrated into the sequence
  • BMS communication via CAN, CAN FD, LIN and Ethernet
  • Thermal management interface for coolant-based pack testing
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Models & Specifications

VT-MP Series Model Overview

ModelVoltage / CurrentPowerKey FunctionsTypical Use
VT-MP-300V200A0–300 V / ±200 A60 kWCycling, OCV-IR, hi-pot, CANESS & e-bike modules
VT-MP-600V300A0–600 V / ±300 A180 kWCycling, BMS, EOL sequenceEV module & pack testing
VT-MP-1000V600A0–1000 V / ±600 A400 kWFull EOL, thermal interfaceHeavy EV / commercial packs

Multi-bench synchronisation available for parallel testing of large packs or battery swap stations.

Key Features

Everything a Pack Needs Before It Ships

High-Power Cycling

Regenerative power stages cycle packs at real-world drive profiles with ≥92% efficiency.

Cell-Level Insight

Cell voltage and temperature monitoring during every test for balancing and degradation analysis.

BMS Emulation

CAN/LIN communication validates BMS state-of-charge algorithms and protection logic.

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Electrical Safety

Integrated insulation, hi-pot and ground continuity tests per IEC 62660 / GB 38031.

Thermal Control

Optional coolant loop and chamber interface for temperature-conditioned testing.

EOL Workflows

Pre-programmed end-of-line sequences with pass/fail gates and MES integration.

Safe by Design

Galvanic isolation, high-voltage interlocks and emergency stop chains as standard.

Continuous Duty

24/7 rated power electronics with remote monitoring and scheduled maintenance reminders.

Applications

Module & Pack Testing Applications

From EV assembly lines to energy storage integrators, the VT-MP series is the battery testing equipment behind today's safest packs.

  • EV battery pack end-of-line testing in automotive plants
  • Battery module performance validation for OEM suppliers
  • Energy storage system (ESS) container pack testing
  • BMS development and hardware-in-the-loop verification
  • Battery pack capacity and health grading for second-life reuse

Design Your Pack Test Line

Share your pack voltage, current profile and line takt time — we'll engineer the test station.

Request a Quote →

Free application consultation · 24-hour response

Related Solutions

Explore the Full Testing Chain

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EV Battery Test Solutions

Complete cell-to-pack testing solutions for electric vehicle battery production.

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Pack End-of-Line Testing

Integrated EOL workflow: insulation, hi-pot, OCV, BMS and cycle verification.

View solution
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Electrical Safety Testers

Standalone hi-pot and insulation instruments for distributed QC stations.

View details

Ready to Test Your Packs at Full Power?

Get a module/pack test system quotation with EOL sequence design, commissioning and global after-sales support.

Get a Quote →
中文站点即将上线,敬请期待 / Chinese version coming soon.