Electrical Safety Test Equipment

Hi-pot, insulation resistance and ground continuity testers — the final electrical safety gate for batteries, chargers, inverters and power equipment.

VoltTest VT-ESA electrical safety tester performing hi-pot testing with high voltage warning
Electrical Safety

Verify Insulation. Prevent the Shocking Failure.

The VT-ESA series performs the full suite of electrical safety tests required by IEC 61010, UL and GB 4706: AC/DC hi-pot, insulation resistance and ground continuity — with pass/fail decisions in seconds.

  • AC hi-pot to 5 kV, DC hi-pot to 6 kV, 10 mA leakage
  • Insulation resistance to 1 TΩ at up to 5 kV test voltage
  • Ground continuity: 30 A, 0.001–0.5 Ω range
  • Ramp, dwell and discharge control per test standards
  • Remote PLC I/O, RS-232 and Ethernet integration
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Models & Specifications

VT-ESA Series Model Overview

ModelTest FunctionKey SpecificationAccuracyBest For
VT-HP-5KAC/DC Hi-potAC 5 kV / DC 6 kV, 10 mA±2%Battery packs, chargers, inverters
VT-IR-5GInsulation Resistance0.1 MΩ–1 TΩ @ 5 kV±3%High-voltage equipment insulation
VT-GC-30AGround Continuity30 A, 0.001–0.5 Ω±2%Grounding verification per IEC 61010
VT-ESA-COMBOHi-pot + IR + GroundAll-in-one test station±2–3%Pack EOL and production lines

Combo stations integrate with battery module/pack test benches for a complete EOL sequence.

Key Features

Safety Testing You Can Automate

High Voltage Range

AC 5 kV and DC 6 kV output covers EV pack and industrial equipment requirements.

Precise Leakage

Leakage current measured to 10 µA resolution with arc detection for insulation faults.

Fast Test Cycle

Sub-second ramp and measurement cycles keep production takt times low.

Safe Discharge

Automatic DUT discharge after hi-pot protects operators and downstream equipment.

Programmable Steps

Sequence hi-pot, IR and ground tests into one key-press program per product.

Data Logging

Store results by serial number and export to MES for full production traceability.

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Interlock Safety

Two-hand start, door interlocks and e-stop as standard for operator protection.

Rack Integration

19-inch rack-mount options integrate directly into existing test benches.

Applications

Electrical Safety Testing Applications

Every product that carries current deserves a final electrical safety check.

  • EV battery pack end-of-line insulation and hi-pot testing
  • Battery chargers, adapters and power supplies production testing
  • Inverters and energy storage system components
  • Consumer electronics and power tools per IEC/UL standards
  • Laboratory electrical safety verification services

Add Electrical Safety Testing to Your Line

Tell us your test standard and DUT voltage class — we'll configure the right tester.

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Need Electrical Safety Test Equipment?

Get a quotation with safety accessories, PLC integration and certification support — delivered within 24 hours.

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中文站点即将上线,敬请期待 / Chinese version coming soon.