Lithium Battery Testing Solutions

From first formation to final grading — integrated testing workflows for lithium-ion cell factories producing NMC, LFP, LCO and next-generation chemistries.

VoltTest lithium battery formation and grading system with high density cell trays in a cell factory
The Challenge

Cell Quality Starts at Formation

Lithium battery testing is the backbone of cell quality. VoltTest builds integrated solutions that connect formation, grading, QC and safety testing into one traceable workflow — so every cell that leaves your factory carries verifiable quality data.

  • Formation with precise CC/CV profiles and ≥90% energy recovery
  • Grading by capacity, IR and self-discharge with automatic sorting
  • Cycle life and rate capability testing for chemistry validation
  • Safety certification testing per GB 31241, IEC 62133, UN 38.3
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Solution Workflow

The Lithium Cell Test Workflow

1

Formation

First charge cycles with programmed CC/CV steps build the SEI layer and activate the cell.

2

Aging & Rest

Controlled rest and aging measurement detects self-discharge and micro-short defects.

3

Grading

Capacity, voltage and internal resistance sorting assigns cells to tight quality bins.

4

Safety & Ship

Sampled safety tests and final QC release cells for pack assembly or shipment.

Equipment in This Solution

Recommended Equipment Set

Formation & Grading

VT-FG systems with up to 1024 channels, regenerative discharge and MES integration.

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QC & Lab Testing

VT-CDS cyclers, VT-IR resistance testers and capacity testers for lab and QC use.

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Safety Certification

VT-SAFE chambers for short circuit, thermal abuse, crush and puncture tests.

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Typical Results

What Our Cell Factory Customers Achieve

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Max channels per system
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Discharge energy recovered
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FS measurement accuracy

Building or Expanding a Cell Factory?

Get a complete lithium battery testing solution quotation — formation, grading, QC and safety — sized to your output target.

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